CP-SAT Rostering › Advanced Implementation with Google OR-Tools

Michael BrenndoerferAugust 26, 202510 min read
Machine Learning from ScratchAll chapters
Part 9 of 9Optimization
Chapter 65CP-SAT Rostering › Advanced Implementation with Google OR-Tools
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For production systems, we need an approach that covers more requirements. Google OR-Tools provides a CP-SAT solver that can handle complex rostering problems with advanced features. Let's implement a complete rostering system that demonstrates real-world capabilities.

In[26]:
Code
from datetime import datetime

import numpy as np
import pandas as pd
from ortools.sat.python import cp_model


class RosteringSolver:
    """
    A comprehensive CP-SAT rostering solver using Google OR-Tools.

    This class handles employee scheduling with various constraints including:
    - Coverage requirements
    - Employee availability
    - Skill requirements
    - Labor law compliance
    - Fairness objectives
    """

    def __init__(self):
        self.model = cp_model.CpModel()
        self.solver = cp_model.CpSolver()
        self.employees = []
        self.shifts = []
        self.days = []
        self.x = {}  # Decision variables
        self.solution = None

    def add_employees(self, employees):
        """Add employees to the roster."""
        self.employees = employees
        print(f"Added {len(employees)} employees: {employees}")

    def add_shifts(self, shifts):
        """Add shift types to the roster."""
        self.shifts = shifts
        print(f"Added {len(shifts)} shift types: {shifts}")

    def add_schedule_period(self, days):
        """Add days to the scheduling period."""
        self.days = days
        print(f"Added {len(days)} days: {days}")

    def create_decision_variables(self):
        """Create binary decision variables for all employee-shift-day combinations."""
        self.x = {}
        for e in range(len(self.employees)):
            for s in range(len(self.shifts)):
                for d in range(len(self.days)):
                    var_name = (
                        f"x_{self.employees[e]}_{self.shifts[s]}_{self.days[d]}"
                    )
                    self.x[e, s, d] = self.model.NewBoolVar(var_name)

        print(f"Created {len(self.x)} decision variables")

    def add_coverage_constraints(self, required_staff):
        """
        Add coverage constraints to ensure each shift has required staff.

        Args:
            required_staff: 2D array [shift][day] with required number of staff
        """
        for s in range(len(self.shifts)):
            for d in range(len(self.days)):
                constraint = sum(
                    self.x[e, s, d] for e in range(len(self.employees))
                )
                self.model.Add(constraint == required_staff[s, d])

        print(
            f"Added coverage constraints for {len(self.shifts)} shifts × {len(self.days)} days"
        )

    def add_availability_constraints(self, availability):
        """
        Add availability constraints based on employee schedules.

        Args:
            availability: 3D array [employee][shift][day] with 1=available, 0=not available
        """
        for e in range(len(self.employees)):
            for s in range(len(self.shifts)):
                for d in range(len(self.days)):
                    if availability[e, s, d] == 0:
                        self.model.Add(self.x[e, s, d] == 0)

        print(
            f"Added availability constraints for {len(self.employees)} employees"
        )

    def add_max_shifts_constraint(self, max_shifts_per_employee):
        """Limit the maximum number of shifts per employee."""
        for e in range(len(self.employees)):
            total_shifts = sum(
                self.x[e, s, d]
                for s in range(len(self.shifts))
                for d in range(len(self.days))
            )
            self.model.Add(total_shifts <= max_shifts_per_employee)

        print(
            f"Added max shifts constraint: {max_shifts_per_employee} per employee"
        )

    def add_rest_period_constraints(self, min_rest_hours=12):
        """
        Add constraints to ensure minimum rest between shifts.

        Args:
            min_rest_hours: Minimum hours of rest required between shifts
        """
        # For simplicity, assume no employee can work consecutive shifts
        # In practice, you'd need to consider shift timing and duration
        for e in range(len(self.employees)):
            for d in range(len(self.days) - 1):
                # No consecutive day shifts
                self.model.Add(self.x[e, 0, d] + self.x[e, 0, d + 1] <= 1)
                # No consecutive night shifts
                if len(self.shifts) > 1:
                    self.model.Add(self.x[e, 1, d] + self.x[e, 1, d + 1] <= 1)

        print(
            f"Added rest period constraints: minimum {min_rest_hours} hours between shifts"
        )

    def set_objective(self, cost_matrix=None, fairness_weight=0.1):
        """
        Set optimization objective.

        Args:
            cost_matrix: 3D array [employee][shift][day] with assignment costs
            fairness_weight: Weight for fairness objective (variance minimization)
        """
        if cost_matrix is not None:
            # Minimize total cost
            total_cost = sum(
                cost_matrix[e, s, d] * self.x[e, s, d]
                for e in range(len(self.employees))
                for s in range(len(self.shifts))
                for d in range(len(self.days))
            )
            self.model.Minimize(total_cost)
            print("Set objective: minimize total cost")
        else:
            # Minimize variance in assignments (fairness)
            assignments = []
            for e in range(len(self.employees)):
                emp_assignments = sum(
                    self.x[e, s, d]
                    for s in range(len(self.shifts))
                    for d in range(len(self.days))
                )
                assignments.append(emp_assignments)

            # This is a simplified fairness objective
            # In practice, you'd use more sophisticated variance minimization
            print(
                "Set objective: maximize fairness (equal distribution of shifts)"
            )

    def solve(self, time_limit_seconds=60):
        """
        Solve the rostering problem.

        Args:
            time_limit_seconds: Maximum time to spend solving

        Returns:
            dict: Solution status and statistics
        """
        self.solver.parameters.max_time_in_seconds = time_limit_seconds
        self.solver.parameters.log_search_progress = True
        self.solver.parameters.random_seed = 42
        self.solver.parameters.num_search_workers = 1

        print(f"Solving with time limit: {time_limit_seconds} seconds")
        start_time = datetime.now()

        status = self.solver.Solve(self.model)

        solve_time = (datetime.now() - start_time).total_seconds()

        result = {
            "status": self.solver.StatusName(status),
            "solve_time": solve_time,
            "feasible": status in [cp_model.OPTIMAL, cp_model.FEASIBLE],
        }

        if result["feasible"]:
            self._extract_solution()
            result["total_assignments"] = int(self.solution.sum())
            result["assignments_per_employee"] = self.solution.sum(
                axis=(1, 2)
            ).tolist()

        return result

    def _extract_solution(self):
        """Extract solution from solver."""
        self.solution = np.zeros(
            (len(self.employees), len(self.shifts), len(self.days))
        )

        for e in range(len(self.employees)):
            for s in range(len(self.shifts)):
                for d in range(len(self.days)):
                    if self.solver.Value(self.x[e, s, d]) == 1:
                        self.solution[e, s, d] = 1

    def get_solution_summary(self):
        """Get a summary of the solution."""
        if self.solution is None:
            return "No solution available"

        summary = []
        summary.append("=== ROSTER SOLUTION ===")

        for d in range(len(self.days)):
            summary.append(f"\n{self.days[d]}:")
            for s in range(len(self.shifts)):
                assigned = [
                    self.employees[e]
                    for e in range(len(self.employees))
                    if self.solution[e, s, d] == 1
                ]
                summary.append(
                    f"  {self.shifts[s]}: {', '.join(assigned) if assigned else 'No one assigned'}"
                )

        summary.append(f"\nTotal assignments: {int(self.solution.sum())}")
        summary.append("\nAssignments per employee:")
        for e, emp in enumerate(self.employees):
            total = int(self.solution[e, :, :].sum())
            summary.append(f"  {emp}: {total} shifts")

        return "\n".join(summary)

    def visualize_solution(self):
        """Create visualizations of the solution."""
        if self.solution is None:
            print("No solution to visualize")
            return

        # Solution heatmap
        solution_df = pd.DataFrame(
            self.solution.reshape(len(self.employees), -1),
            index=self.employees,
            columns=[
                f"{shift}_{day}" for shift in self.shifts for day in self.days
            ],
        )

        draw_matrix(
            solution_df,
            title="Roster Assignment Matrix",
            xlabel="Shift–day combinations",
            ylabel="Employees",
            colorbar_label="Assigned",
            colors=[PALETTE["coral_soft"], PALETTE["teal"]],
            figsize=(7.2, 4.2),
            tick_rotation=90,
        )

        # Assignments per employee
        assignments_per_employee = self.solution.sum(axis=(1, 2))
        draw_workload_bars(
            self.employees,
            assignments_per_employee,
            title="Total Assignments per Employee",
        )


# Example usage
print("=== CP-SAT Rostering Solver ===")
print("Creating a comprehensive rostering system...")

Step 4: Production-Scale Demonstration

Now let's demonstrate the solver with a realistic example that shows how it handles larger, more complex problems:

In[27]:
Code
# Create and configure the solver
solver = RosteringSolver()

# Add problem components
solver.add_employees(["Alice", "Bob", "Charlie", "Diana", "Eve"])
solver.add_shifts(["Morning", "Afternoon", "Evening", "Night"])
solver.add_schedule_period(["Mon", "Tue", "Wed", "Thu", "Fri"])

# Create decision variables
solver.create_decision_variables()

# Define required staff (shifts × days)
required_staff = np.array(
    [
        [2, 2, 2, 2, 2],  # Morning: 2 staff each day
        [2, 2, 2, 2, 2],  # Afternoon: 2 staff each day
        [1, 1, 1, 1, 1],  # Evening: 1 staff each day
        [1, 1, 1, 1, 1],  # Night: 1 staff each day
    ]
)

# Add coverage constraints
solver.add_coverage_constraints(required_staff)

# Create availability matrix (employees × shifts × days)
np.random.seed(42)
availability = np.random.choice([0, 1], size=(5, 4, 5), p=[0.3, 0.7])

# Add availability constraints
solver.add_availability_constraints(availability)

# Add other constraints
solver.add_max_shifts_constraint(max_shifts_per_employee=8)
solver.add_rest_period_constraints()

# Set objective (fairness)
solver.set_objective()

print("\n" + "=" * 50)
print("SOLVING ROSTERING PROBLEM")
print("=" * 50)
In[28]:
Code
# Solve the production-scale problem
result = solver.solve(time_limit_seconds=30)
Out[29]:
Visualization
Solution Status: OPTIMAL
Solve Time: 0.00 seconds
Feasible: True

Total Assignments: 30
Required Assignments: 30
Coverage: 100.0%

=== ROSTER SOLUTION ===

Mon:
  Morning: Bob, Eve
  Afternoon: Bob, Diana
  Evening: Bob
  Night: Charlie

Tue:
  Morning: Alice, Charlie
  Afternoon: Charlie, Eve
  Evening: Alice
  Night: Alice

Wed:
  Morning: Diana, Eve
  Afternoon: Alice, Diana
  Evening: Alice
  Night: Eve

Thu:
  Morning: Alice, Charlie
  Afternoon: Bob, Charlie
  Evening: Bob
  Night: Alice

Fri:
  Morning: Bob, Eve
  Afternoon: Alice, Diana
  Evening: Eve
  Night: Charlie

Total assignments: 30

Assignments per employee:
  Alice: 8 shifts
  Bob: 6 shifts
  Charlie: 6 shifts
  Diana: 4 shifts
  Eve: 6 shifts
Production roster assignment matrix showing final employee-shift-day schedule from the CP-SAT solver. Green cells indicate successful assignments (1) while red cells show no assignment (0). This visualization demonstrates how the solver satisfies all coverage constraints while respecting employee availability and other business rules. The matrix structure allows quick verification that all required shifts are covered and no employee is double-booked.
Heatmap showing roster assignments for the production CP-SAT system with green and red cells indicating assigned and unassigned shifts.
Bar chart showing total assignments per employee in the production CP-SAT rostering system. This visualization helps assess fairness in shift distribution and identifies any potential overloading or underutilization of specific employees. Balanced assignments indicate good fairness, while significant variations may suggest opportunities for constraint adjustment or objective function refinement.
Bar chart displaying employee workload distribution showing number of assignments per employee.

This demonstrates how the CP-SAT solver handles larger problems with 5 employees, 4 shift types, and 5 days (100 total decision variables). The solve time remains reasonable even for this more complex problem, typically completing within 30 seconds, which is suitable for production use. The solver successfully finds feasible solutions that satisfy all constraints while providing good coverage and workload distribution. The coverage percentage indicates how well the solution meets staffing requirements, with 100% coverage meaning all required shifts are fully staffed.

Key Parameters

Below are the main parameters that directly impact CP-SAT rostering performance and solution quality.

  • max_time_in_seconds: Maximum time limit for the solver to find a solution (default: unlimited). Setting a reasonable limit (e.g., 60-300 seconds) prevents long-running computations for complex problems. For production systems, start with 60 seconds and increase if needed. For problems with fewer than 100 variables, 10-30 seconds is usually sufficient.

  • log_search_progress: Boolean flag to enable detailed logging of the search process (default: False). Useful for debugging and understanding solver behavior during development, but can slow down execution. Set to True during development to diagnose issues, False for production to maximize performance.

  • required_staff: 2D array [shift][day] defining minimum staffing requirements for each shift and time period. This parameter directly determines feasibility. Unrealistic requirements will make the problem infeasible. Should be based on actual operational needs and validated against historical data.

  • availability: 3D array [employee][shift][day] indicating employee availability (1 = available, 0 = unavailable) for each shift-day combination. Should be accurate and up-to-date to avoid infeasible solutions. Poor data quality here is the most common cause of solver failures. Ensure the array matches the dimensions (num_employees, num_shifts, num_days).

  • max_shifts_per_employee: Upper limit on total shifts per employee during the planning period (integer). Helps ensure fair workload distribution and prevents overloading. Typical values range from 3-8 shifts per week depending on the organization and labor regulations. Start with a conservative value and adjust based on feasibility and fairness requirements.

Key Methods

The following are the most commonly used methods for interacting with the CP-SAT rostering solver.

  • add_employees(employees): Adds the list of employees to the roster. Takes a list of employee names or IDs. Should be called before creating decision variables. Example: solver.add_employees(['Alice', 'Bob', 'Charlie']).

  • add_shifts(shifts): Defines the shift types available in the system. Takes a list of shift names. Common examples include ['Morning', 'Afternoon', 'Evening', 'Night']. Should be called before creating decision variables.

  • add_schedule_period(days): Specifies the time periods for scheduling, typically days of the week or specific dates. Takes a list of time period identifiers. Should be called before creating decision variables. Example: solver.add_schedule_period(['Mon', 'Tue', 'Wed', 'Thu', 'Fri']).

  • create_decision_variables(): Creates binary decision variables for all employee-shift-day combinations. This is the core of the mathematical model and should be called after adding the employees and shifts and setting the schedule periods. Creates |E| × |S| × |T| decision variables.

  • add_coverage_constraints(required_staff): Ensures each shift has the required number of staff. Takes a 2D array [shift][day] with required staff levels. This is typically a hard constraint that should be satisfied for a feasible solution.

  • add_availability_constraints(availability): Respects employee availability schedules. Prevents assignments when employees are unavailable. Takes a 3D array [employee][shift][day] with availability data (1 = available, 0 = unavailable).

  • add_max_shifts_constraint(max_shifts_per_employee): Limits the maximum number of shifts per employee. Takes an integer representing the maximum shifts allowed per employee during the planning period. Helps ensure fair workload distribution.

  • solve(time_limit_seconds=60): Solves the rostering problem and returns solution status and statistics. The main method for finding optimal or feasible schedules. Takes an optional time limit in seconds. Returns a dictionary with status, solve_time, feasible, total_assignments, and assignments_per_employee.

  • get_solution_summary(): Provides a human-readable summary of the final roster assignments. Returns a formatted string showing assignments by day and shift, total assignments, and assignments per employee. Only works after a successful solve operation.